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A process layout problem consists of 4 departments,each of which can be assigned to one of four rooms.The number of different solutions to this problem is ________,although all of them may not have different material handling costs.


A) 1
B) 4
C) 16
D) 24
E) unknown

F) C) and D)
G) B) and E)

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A(n)________ groups workers,their equipment,and spaces/offices to provide for comfort,safety,and movement of information.

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A fabrication line and an assembly line are both types of repetitive and product-focused layout,but only the fabrication line utilizes workstations.

A) True
B) False

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Assembly line balancing has just been used to solve a product layout problem.Two solutions look especially attractive to the plant managers.Both solutions make the same output per day,and both have the same number of workstations.The managers were going to break the tie by looking at line efficiency,but discovered that both lines had the same efficiency as well.Should they have been surprised at this? Explain.

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No,they should not be surprised.Efficien...

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Which of the following is TRUE of random stocking?


A) Because items are stocked randomly,accurate inventory records are not necessary.
B) Its results always minimize handling costs.
C) Products have their own permanent storage spot.
D) Each pick can be of only one product.
E) None of the above is true.

F) A) and B)
G) D) and E)

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There are three work centers (A,B,and C)behind the financial aid counter at a nearby university.They can each fit into any of three office spaces (1,2,and 3)off the corridor behind the desk.There is no student contact in these areas,only workers.The distance 1-2 is 20 feet,2-3 is 30 feet,and 1-3 is 50 feet.The matrix of work (trips per day)at the three centers are shown in the following table.Remember that each trip must be a round-trip (from 1 to 2 and back,for example). There are three work centers (A,B,and C)behind the financial aid counter at a nearby university.They can each fit into any of three office spaces (1,2,and 3)off the corridor behind the desk.There is no student contact in these areas,only workers.The distance 1-2 is 20 feet,2-3 is 30 feet,and 1-3 is 50 feet.The matrix of work (trips per day)at the three centers are shown in the following table.Remember that each trip must be a round-trip (from 1 to 2 and back,for example).     (a)How many possible assignments are there? List them. (b)Calculate the total distance traveled in each of these assignments. (c)Which assignment minimizes distance traveled? (a)How many possible assignments are there? List them. (b)Calculate the total distance traveled in each of these assignments. (c)Which assignment minimizes distance traveled?

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(a)There are 3! = 6 assignment...

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"Having a focused work center is like having a plant within a plant." Discuss.Include in your discussion what conditions make focused work centers appropriate.

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A focused work center is a permanent or ...

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A(n)________ addresses flow,allocates space,and responds to customer behavior.

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The techniques for addressing the fixed-position layout are complicated by what three factors? What is an alternative strategy to address these?

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(1)There is limited space at virtually a...

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An assembly line with 11 tasks is to be balanced.The longest task is 2.4 minutes,the shortest task is 0.4 minutes,and the sum of the task times is 18 minutes.The line will operate for 600 minutes per day. (a)Determine the minimum and maximum cycle times. (b)What range of output is theoretically possible for the line? (c)What is the minimum number of stations needed if the maximum output rate is to be sought? (d)What cycle time will provide an output rate of 200 units per day?

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(a)Minimum cycle time is 2.4 minutes.Max...

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Which of the following is NOT one of the requirements of cellular production?


A) testing (poka-yoke) at each station in the cell
B) adequate volume for high equipment utilization
C) a high level of training,flexibility,and empowerment of employees
D) being self-contained,with its own equipment and resources
E) identification of families of products,often through the use of group technology codes or equivalents

F) A) and D)
G) C) and D)

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Utilization of the total "cube" is the dominant consideration in office layout.

A) True
B) False

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What design guidelines help retail layouts to maximize customer exposure to products?

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1.Locate the high-draw items around the ...

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In a product-oriented layout,what is the process of deciding how to assign tasks to workstations?


A) station balancing
B) process balancing
C) task allocation
D) assembly-line balancing
E) work allocation

F) All of the above
G) B) and E)

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The fixed-position layout would be MOST appropriate in which of the following settings?


A) a fast-food restaurant
B) a doctor's office
C) a casual dining restaurant
D) a cruise ship assembly facility
E) a washing machine assembly line

F) D) and E)
G) A) and C)

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The typical goal used when developing a process-oriented layout strategy is to:


A) minimize the distance between adjacent departments.
B) minimize the material handling costs.
C) maximize the number of different tasks that can be performed by an individual machine.
D) minimize the level of operator skill necessary.
E) maximize job specialization.

F) B) and E)
G) A) and D)

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The concept of customizing in a warehouse layout:


A) is possible,but it causes serious loss of oversight of the quality function.
B) cannot be considered seriously in today's high efficiency factories.
C) is theoretically sound,but several years away in practice.
D) incorporates value-added activities in warehouses.
E) locates stock wherever there is an open location.

F) B) and D)
G) A) and B)

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Why do work cells increase the utilization of equipment and machinery?

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Work cells increase the utiliz...

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In assembly-line balancing,the theoretical minimum number of workstations is:


A) the ratio of the sum of all task times to cycle time.
B) always (when a fraction) rounded upward to the next larger integer value.
C) not always possible to reach when tasks are actually assigned to stations.
D) all of the above.
E) none of the above.

F) A) and E)
G) C) and D)

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Ambient conditions; spatial layout and functionality; and signs,symbols,and artifacts are all:


A) indicators of imbalance on an assembly line.
B) indicators that cross-docking has been successful.
C) elements of customization in a warehouse layout.
D) elements of servicescapes.
E) elements of successful office layouts.

F) A) and D)
G) B) and E)

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